100°C Hot Rolling Press (8"D x10"W) w/ Dual Temp Controller (Ar Gas Compatible) - MSK-HRP-03D

Name: 100°C Hot Rolling Press (8"D x10"W) w/ Dual Temp Controller (Ar Gas Compatible) - MSK-HRP-03D
Brand: Premier Solutions Pte. Ltd

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Description

MSK-HRP-03D is an 8" Dia x 10" width (200 mm D x 250 mm W) hot rolling press with maximum working temp. up to 110Calender. The temperature of two rollers is individually controlled by two PID temp. controllers to achieve better heating uniformity and control accuracy. This tool is ideal for calendering battery electrodes, plastics media, and soft metal foils... Typical usage is to increase material density and achieve better surface quality. The gap between two tool steel rollers can be adjusted freely from 0~2mm. (Updated to two zones heated and 110C working temp from 8/1,2017))

SPECIFICATIONS

Features	Rolling direction selectable (back and forth), easy to return material Individual temperature control for upper and lower rollers, up to 110Calender maximum. Protection organic glass included Adjustable gap between rollers (0~2mm) with micrometer thickness indication Rollers are made of high-quality tool steel with Cr plated
Power	AC 208 - 240 V single phase, 50/60 Hz Total: 2100 W 6 feet power cable is included, but the power plug is not included. Please click here to order the plug)
Rollers Size & Surface Hardness	Diameter: 200 mm (8") Width: 250 mm ( 10") Max Rolling Speed: 5.92RPM Max Linear Speed: 60mm/sec Speed Display: 0 - 40 mm/sec (Actual Speed = Displayed Speed x 1.5) HRC 60-62 (Cr plated) Never roll materials with hardness > 50HRC
Max. Heating Temperature	110°C (< 1hr ). 1)Temperature > 120°C rollers may deform and cause pressing to be non-uniform; 2)<100C for continuous operation
Temperature Controllers	Two independent temperature controllers enable Dual-zone temperature control for the upper and lower rollers. 120°C maximum for less than one hour (<110°C continuously) Recommended Heating Rate: ~3°C/minute Power of Heating Element: 400W (totally four heating elements are installed) Precision temperature controller with +/- 3°C Accuracy
Motor	High torque 90 VDC motor with reducing gear (1:150) Current: 4.4 A Max. Rated power 300 W Adjustable rolling speed: 0 ~ 40 mm/sec Digital controlled with constant output power
Dial Gauge Accuracy	0.01 mm
Rolling Thickness	0~2 mm adjustable
Minimum Thickness	Depended on the original electrode's material and thickness. Typically 0.16 mm electrode coated on copper, min. the thickness of 0.1 mm 0.06 mm electrode coated on copper, min. the thickness of 0.04 mm
Dimensions	500 x 530 x 570mm (L x W x H)
Weight	197 kg
Shipping dimensions	48"x40"x35"
Shipping weight	540 lb
Operation Video	←(How to replace the heating elements)
Compliance	CE Certified UL, TUV or CSA certified is available upon request at extra cost
Warranty	One-year limited manufacturer warranty with lifetime support Rusting and damage due to improper storage conditions or maintenance are not covered by warranty.
Optional	Vertical rolling version is available at the extra cost as Pic 1 For Roll to Roll, please consider the R2R rolling and laminating device below. (click picture 2 to order) Pic. 1 Pic. 2
Application Notes	Never roll materials with hardness > 50HRC In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet's original thickness. Clean the roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion