2.4MHz Ultrasonic Spray Pyrolysis Furnace 1200C Max. for Synthesis Nanoparticles - OTF-1200X-PGEP

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Description

OTF-1200X-PGEP is a versatile ultrasonic spray furnace system designed for the synthesis of core-shell nanoparticles. Three major subsystems (ultrasonic enhanced aerosol generator, tube furnace, and electrostatic precipitator) are employed on three processes including aerosol generation, thermal decomposition, and nanoparticle collection. Such a system enables advanced synthetic method that provides control over particle size, morphology, and nano/microstructure.

SPECIFICATIONS

System Features	Aerosol Generation: 2.4MHz Ultrasonic Enhanced Bubbler can "evaporate" target solution with literally no heat generated. An elongated Tee tube wrapped by a heating tape that connects inline with an ultrasonic bubbler can prevent condensing liquid from streaming into the tube furnace and promote the generation of aerosol.  Thermal Decomposition: Tube Furnace can be heated up to 1200C maximum. Bypassing the aerosol flux across the temperature and flow rate regulated firing zone, chemical and physical processes may proceed.   Nanopowder Collection: an electrostatic precipitator (1.2 L, up to 30 kV) can effectively collect nanoparticles from the carrier gas flow
Tube Furnace - Thermal Decomposition	Voltage & Power	Single Phase, 208V~240V AC, 50/60 Hz   (30A breaker required) Max. 3 kW
	Working Temperature	1100°C  continuous 1200°C  Max. < 1 hours
	Max. Heating / Cooling Rate	< 20 °C / min
	Heating Zone &  Temperature Uniformity	12" total heating zone length 3" ( ± 1 °C )  heating area with the best thermal uniformity.
	Heating Elements	Fe-Cr-Al Alloy doped by Mo
	Temperature Controller	PID automatic control, 30 programmable segments for precise control of heating rate, cooling rate and dwell time. Built-in over-temperature alarm and protection allow for operation without the attendant. ± 1 ºC temperature control at dwelling process RS485 Communication Port.
	Processing Tube	The high-quality fused quartz tube is included for operation @ 1200C. (I.D.: 44mm x OD: 50 mm x 1200 mm length).
	Flanges & Fittings	Left flange: water-cooled flange with a needle valve and a mechanical pressure gauge.  Right flange: a flange with a KF25 port directly couples with the electrostatic precipitator.
Aerosol Generation	Ultrasonic Enhanced Generator	110 VAC, 2.4 MHz Ultrasonic Generator Fluoropolymer coated liquid container and Fluoropolymer sealing gaskets In-situ optical sensor and valve for keeping the liquid level to the correct height and preventing damage to the nebulizing element. Ultrasonic power programmable, 0~100%, 5% increment. You may choose 1.7MHz ultrasonic spraying system at a lower cost    2.4MHz   1.7 MHz
	Flow Meter	A 0-100 ml/min floating flow meter is included to control the carrier gas flow rate. The mass flow meter is optional at extra cost. (EQ-MFC-GFC-LD or EQ-VPC-30-LD)
Nanopowder Collection	High Voltage Supply	AC 220V 50/60Hz, 50 W Max. power consumption Digital Voltmeter and Current meter, 30 kV, 1 mA max. Output voltage and current can be set on the front panel and read from the digital display Constant current/Constant Voltage mode of operation Built-in Arc protection circuit
	Electrostatic Precipitator	Up to 30 kV and 1 mA.  The use of KF25 enables the quick coupling to the furnace processing tube Adjustable supports keep the collector leveled with the furnace tube
Net Weight		180Kg
Overall Dimension
Shipping Dimension & Weight		48"x40"x62" 500 lbs
Warranty		One year limited manufacturer warranty with lifetime support (consumable parts such as furnace liner, processing tubes, and O-rings are not covered by the warranty, please order replacements at related products below).
Laptop, software & WiFi Control (Optional)		Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use. Labview Based Temperature Control System enables the user to edit temperature profile, manage heat-treatment recipe, record and plot data for MTI furnaces. A wireless remote control provides up to 300 meters of operating range. The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information
Compliance		CE Certified NRTL or CSA certification (UL61010) is available upon request at extra cost.
Application Notes		A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator. Never heat the furnace while the gas valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating. Wrapping Aluminum foil to achieve better thermal conductivity.
Operation Instructions