Phone

(+65) 6284 3818

Email

sales@premier-sols.com

Enquriy

200C Max. Electric Hot Rolling Press (12'' Wide ) with Pressure Control Upto 15T - MSK-H2300-E

0.0/5 rating (0 votes)

Description

MSK-H2300E is an Electric Hot Rolling Press with max. the working temperature of 200°C and Max. the pressure of 15T. The 300mm wide rollers (HRC60) allows the process of various materials such as battery electrodes, plastic media, soft metal, and composite foils. The built-in hydraulic pressure regulating system provides a stable pressure control over the entire calendering process. It is an ideal tool to increase material density and achieve better surface quality.  MTI has granted the patent 201720537817.1& 201720534495.5 for the Electric Hot Rolling Press MSK-H2300E since December 2017. SPECIFICATIONS:

Features

  • Featured patented electrical driven heatable rollers with accurate and uniform temperature control. Upto 200 °C working temperature.
  • PLC control system simplifies HMI. A large touchscreen panel allows the control of pressure, rolling speed, temperature, and data logging.
  • The hydro-pressure regulating system ensures stable pressure during operation.
  • Rolling thickness is adjusted by stepper motors.
  • The optional R2R system enables continuous workflow of sheet rolling out -> calendering -> sheet winding.

Voltage

  • Three Phase 220VAC +/- 10%, 50/60Hz

Power Consumption 

  • 8.5KW

Roller Driving Motor

  • 1KW inverter duty AC motor

Roller Diameter

  • 200 mm

Roller Width

  • Max. 300 mm

Surface Hardness of Rollers

  • HRC 60-62 (<5% hardness attenuation when heat up to 200°C)
  • Note: Never roll materials with hardness > 50HRC (this rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.)

Rolling Gap Thickness

  • 0.03 ~ 1.5mm, adjusted by a stepper motor. ( depended on material )

Roller flatness

  • RMS: ± 1.5μm

Rolling Thickness Accuracy 

  • < ± 1.5μm (Only if the uniformity of the sample is ≤±1.5μm)

Roller Temperature

  • Max. 200°C
  • PID control with accuracy ≤2±°C

Rolling Speed

  • Max. 4m/min

Max Pressure 

  • Pressure load: 15 Tons max., pressure adjustable by Touch Screen Control Panel
  • Real-time pressure displays with data logging
Roll to Roll System (optional)
  • MSK-E2300RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details. 
  •   
Dimensions
  • 1290mm(L) x 1020mm(D) x 1400mm(H)

Weight

1300Kg

Application Notes

Important announcement (please read this before place the order)

  • Must use acetone to clean rollers' surface after each use
  • Never roll material with hardness > 50HRC
  • If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)

Compliance & Warranty
  • CE Certified
  • NRTL certificate is available upon request at extra cost.
  • One year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video & Instructions     
         
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 50HRC
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
  • Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
  • Heating beyond 200ºC will cause roller deformation may yield results with imperfections. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

Share this product

Register for new product information:    

Premier Solutions (PS) Pte Ltd Singapore

Please publish modules in offcanvas position.