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200ºC Max R2R Tape Hot Rolling Press for Dry Powder Coating Processing - MSK-THR-150

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Description

 

MSK-THR-150 is a 200 mm width Roll to Roll Tape Hot Rolled (THR) machine to make the flexible solid film by polymer composited dry powder.  It is an excellent tool to explore flexible film for cathode electrodes of Li-Ion batteries and thermal electric sheets.
( Note: We reserve the right to modify the machine for better performance at any time )

SPECIFICATIONS:

Processing
  1. Vibration container with a narrow slot to dispense dry powder ( Usually polymer composited) to a support substrate ( usually Aluminium foil or Myler film ) uniformly.
  2. The substrate carries the dispensed polymer composited dry powder to pass-through 200oC Max. hot rolling press with digital pressure display  and digital thickness  adjustable, and  to  form a solid film with the sporting substrate
  3. Two servo motors drive the bottom and top rollers independently, which allows to roll electrodes at either the same speed or different speeds.
  4. The supporting substrate can be peeled off  or laminated  by multi-layer  by JTFM-380,
Working Voltage
  • AC 220V+/- 10%  single-phase, 50/60Hz,
  • 2500W total
  • The power cable is included, but no powder plug. You order a power plug from us if you confirm plug type
Hot Rolling Machine
  • Rolling Thickness:                0.005-1.2 mm adjustable by dual micrometer head with 0.01mm resolution
  • Thickness accuracy:               +/- 5 microns
  • Width:                                   200 mm Max.
  • Rollers Temperature:              200ºC Max.  with +/- 1ºC accuracy
  • Rolling Speed:                        0 ~ 25 mm/ second  Adjustable
  • Control Panel:                         Touch screen in the separated unit
  • Pressure controlled:                Digital display up to 2T by adjusting the rolling gap
  • Please click the picture left to see detailed specifications of the hot rolling machine
Roll to Roll System
  • 200mm width Roll to Roll function is included 
  • Tension controlled motor
Overall Dimensions
  
  • Rolling Machine:  L1240  x W 390 x H590   ( mm)
  • Control Box:         L 480 x W 480 x  H 350 ( mm)
Net Weight 120 kg (Press) + 50 kg (R2R)
Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at an extra cost
Warranty
  • One year limited with lifetime support
  • Rusting and damage due to improper storage conditions or maintenance are not covered by warranty
Warnings
  • Never roll materials with hardness > 50HRC
  • Multi-step thickness calendering needed: while calendering the sample sheet, make each calendering decrement of 0.02mm compared with the sheet's original thickness
  • Must clean the roller surface for each rolling and use acetone to clean and lubricate when not in use to avoid corrosion
Operation Video            
Application Notes
  • In order to make good tape hot rolling ( THR), the composite dry powder shall be mixed well by centrifugal mixer ( Pic. 1) and then jet mill (Pic.2)
  • The film may be pressed by a high-pressure rolling machine (MSK-H2300-E)  again to densify  (Pic. 2)
  • The supporting substrate can be peeled off  or laminated  by multi-layer  by JTFM-380, (Pic. 3)
  • Two hot rolling press with R2R is available upon request at the extra cost. (Pic.4)
  • Pic. 1 Pic. 2 Pic. 3   Pic. 4

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