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The 3D Graphene Foam is made via chemical vapor deposition (CVD) processing. In course of CVD fabrication of graphene hydrogen and methane gases are introduced into a furnace that heats to 1000° Celsius. In the furnace is a nickel or copper film which captures a mono or multi-layer or graphene as the furnace is heated and the methane decomposes. To create CVD Graphene Foam, instead of using a thin sheet of nickel to capture graphene, nickel or copper foam is used. The metal foam captures graphene in a similar foam structure. The metal skeleton is then etched away and left is a visible, porous 3D graphene foam structure. This structure has a high surface area, which opens several exciting applications for Graphene Foam while maintaining most of two-dimensional graphene’s properties1. CVD processing of Graphene Foam opens a cost-effective route for engineering a new class of ultra-light, highly conductive graphene-based materials with exceptional mechanical strength, flexibility, and elasticity.
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