System Structure | - The air-tight joint between the four furnace tubes and glovebox to protects the sample from oxidation in the preparation.
- Vertical loading of four samples inside the glove box. An electromagnetic release mechanism from the top flange can release the sample into the quenching chamber at the bottom.
- The electric gate valve at the bottom of the tube can isolate the heating chamber from the quenching chamber and open for sample drop when quenching is needed.
- Both Electromagnet sample release flange and the bottom gate valve are with water cooling jackets which help protect Viton sealing gaskets from over-heated.
|
InputPower | - AC 208-240V Single Phase, 50/60 Hz
- 1.5 KW (for glove box); 2.5 KW (for four furnaces)
- Total: 4.0 KW
|
Glove-Box | - The gas purification station is integrated to ensure a low O2 & H2O environment (<1ppm) in the glove box.
- Case Material: Stainless steel 304 with 3 mm thickness
- Chamber dimension: 1200 mm L x 740 mm W x 900 mm H
- Openable front window panel (tempered glass, 8 mm thick) for easy device loading
- Please Click Picture left for detail specification
|
Electromagnet Release & Quenching Media Tank | - 4 sets of Electromagnet Auto-drop Mechanism are installed for sample release under an atmosphere controlled environment.
- Hinged plate with a hook & cable can hang the sample in the hot zone for heat treatment.
- Hinged plate releases when the electromagnet is powered off. Then the sample falls into the quenching tank.
- Rings attached to the top flange for hanging the quartz block to prevent heat dissipation.
- Improved top flange design allows easy sample reload without uninstalling all parts of the flange.
- The bottom flange is connected with a 4" gate valve ( electrically operated ) via CF-100 adaptor.
- Four gate valves are connected to quenching tank
| | | | | | 1. Flange Structure | 2. Flange Operation | 3. Gate Valve | 4. Quenching Tank | 5. Quenching | 6. Pulling Cable | |
France Specs | - 4 vertical furnaces installed at the bottom of the glove-box for the standard version.
- Working Temperature: 1400oC < 30 minutes; <1350oC continuous
- Heating Rate ≤ 10oC /min
- Heating Elements: 4 pcs 1500°C rated SiC
- Processing Tube: alumina tube ID:22 mm x OD: 25 mm x Length: 450 mm (included)
- Heating Zone Length : 6" (152 mm)
- Constant Temperature Zone: 50 mm (+/- 2°C)
- Temperature Accuracy: +/- 1.0°C
|
Temperature Controllers | - Four programmable digital temperature are included and operated outside the glovebox
- Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
- Over-temperature protection and alarm allow for operation without attendant(s).
- +/- 1 ºC temperature accuracy.
- RS485 Communications Port.
- PC control software and interface module are optional. Please select the package option.
|
Water-Cooled Flanges | - Both top and bottom flanges have water-cooling jacket (See left picture), which cools and preserves the O-ring sealings on the flange during high-temperature operation
- Please click the picture below to order water chiller at the extra cost
|
Vacuum Level | - 10^-2 torr can be achieved by a mechanical pump
- 10^-4 torr can be reached by a turbopump
- 10^-5 torr can be reached by faster turbopump system
- Note: The vacuum pump is not included. Please click Pic below to order separately
-
|
Dimension | Please click the image below to enlarge |
Net Weight | ~800lbs |
Shipping weight | ~1400lbs |
Warranty | One-year limited warranty (Consumable parts such as heating elements, processing tubes and o-rings are not covered by the warranty) |
Laptop, software & WiFi Control (Optional) | - Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
- Labview Based Temperature Control System (EQ-MTS01) enables users to edit temperature profiles, manage heat-treatment recipes, record, and plot data for MTI furnaces.
- A wireless remote control provides up to 300 meters of operating range.
- The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information
- Note: The software is only compatible with MTI’s Yudian Temperature Controller
|
Compliance | - CE Certified
- NRTL certification (UL61010) or CSA certification is available upon request at extra cost.
|
Application Notes Click here to learn how to install a gas regulator. | - The tube furnaces with mullite tube are designed for use under vacuum and low pressure < 0.02 Mpa / 0.2 Bar/ 3 PSI
- Never use graphite crucible in an alumina tube.
- Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
- Never heat the furnace while the gas release valve is closed. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
- The flow rate for gasses should be limited to < 200 SCCM ( or 200ml/min )
- Vacuum limit definition for all mullite tube furnaces: * Vacuum pressures may only be safely used up to 1300°C
|
Operation Instructions | |