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Enquriy

R2R Slot-Die & Reverse Comma Blade Transfer Coating Pilot System - MSK-AFA-DE400-CM4-CLKS

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Description

Roll to Roll Pilot Coating System - MSK-AFA-DE400-CM4-CLKS

  • Slot Die Coating and Reverse Comma Blade Transfer Coating Compatible
  • High Precision Slurry Feeding System and Feeding Valve to achieve Continuous Coating, Strip Coating, Intermittent Coating, Grid Coating.
  • High Precision, High Consistency, High Stability Coating Performance

For Roll to Roll Coater Service, please fill out and submit the Roll to Roll Coating Service Request Form.

SPECIFICATIONS:

Features

  • Slot Die Coating and Reverse Comma Blade Transfer Coating Compatible
  • Slot Die Coating
    • Different Coating Parameter Adjustable
    • Slot Die Coating Head Automatic Adjustment / High Accurate Positioning
    • Closed-Loop / Well Sealed Slurry Feeding
    • Continuous Coating, Strip Coating, Intermittent Coating, Grid Coating
  • Reverse Comma Blade Transfer Coating
    • Blade Coating Height Automatic Adjustment
    • Rubber Roller Servo Motor Control
    • Easy Operation; User Friendly
  • High Precision Tension Control
  • Precise Alignment for Unwinding and Winding
  • Convection Oven with Arc Shape; Driven Guide Roller; Top and Bottom Hot Air Blow
  • PLC Control; Individual Temperature Control for each heating zone oven; 
  • NMP Detecting System to prevent NMP leakage
  • Sampling device for electrode coating quality control
  • Automatic Slurry Feeding System

Voltage

  • AC 380V +/- 10%, 50 Hz, Three Phase, Five Wires

Maximum Power Consumption

  • 62 KW

Slot Die Coating

  • Slot Die Head Model: MSK-PDHF-CP280
  • Material: SUS630
  • Size: 340 mm L x 135 mm W x 120 mm H
  • Straightness Accuracy: <= 3 um
  • Cavity: Semicircular Double Cavity
  • Cavity Volume: ~0.2 L
  • Coating Width: Maximum 280 mm
  • Coating Thickness:
    • Continuous Coating; Dry Electrodes: 30 - 150 um (Reference)
    • Intermittent Coating; Dry Electrodes: 30 - 100 um (Reference)
    • Thickness Accuracy: <= +/- 2 um
  • Coating Density: <= +/- 1% (Reference)

Shim (Spacer)

  • 0.3mm, 0.4mm, 0.5mm, 0.6mm, 0.8mm, and 1 mm thickness shims are included for producing films with various thicknesses.
  • Tip: The thickness of the shim determines the slot opening of the die and thus has a major impact on the final coating thickness. The rule of thumb is that thinner shim will produce the thinner film, vice versa. 

Reverse Comma Blade (Transfer Coating)

  • Cavity Volume: ~ 2 L (Coating Width: 360 mm)
  • Coating Widht: 50 mm - 360 mm Adjustable
  • Coating Thickness
    • Continuous Coating; Dry Electrodes: 30 - 150 um (Reference)
    • Intermittent Coating; Dry Electrodes: 30 - 100 um (Reference)
    • Thickness Accuracy: <= +/- 3 um
  • Coating Density: <= +/- 1.5 % (Reference)

Guide Roller

  • 400 mm Width

Coating Roller

  • 120 mm Diameter
  • Surface: Chrome Plating

Rubber Roller

  • 120 mm Diameter
  • Surface: Rubber Coating

Coating Length

  • Coating: 10 - 5,000 mm
  • Accuracy: +/- 1 mm
  • Alignment: +/- 0.5 mm

Coating Width

  • Maximum: 380 mm

Coating Speed

  • Maximum Motor Speed: 5 meters/minute 
  • Maximum Coating Speed: 2.5 meters/minute (Reference: Graphite Anode Coating; Visocity: 2,000 mPa.s; Solid Content: 45%; Dry Coating Thickness: 90 um)

Convection Oven Length

  • Single heating zone length: 1.5 meters
  • Total 4 heating zones
  • Total length: 6 meters

Heating Method

  • Forced Convection Hot Air
  • Top and Bottom Hot Air Blow
  • Resistance Heating; U Shape Heating Elements
  • One Heating Zone: 12 U Shape Heating Elements;
  • Each Heating Element: 1KW; Total Heating Power: 48 KW 

Heating Temperature

  • 150°C +/- 5°C

Air Flow

  • Air Inlet
    • One Centrifugal Fan for Each Heating Zone
    • Inlet Centrifugal Fan: Volume 2640; Power: 1,500 W; Frequency Conversion
  • Air Outlet
    • One Centrifugal Fan Only
    • Outlet Centrifugal Fan: Volume 3840; Power: 2,200 W; Frequency Conversion

Tension Control

  • 80 N

Reeling/Unreeling Shaft

  • Max. Reeling/Unreeling: 350 mm Diameter
  • Reeling/Unreeling Accuracy: +/- 0.5 mm

Control Panel

  • Touch screen control panel, which controls the slurry feeding rate, coating speed, and heating temperature.
  • The control unit can be separated from the coating machine for remote control.

Compressed Air

Optional

  • Substrate Surface Corona Treatment before Coating
  • Single-Point Coated Electrode Temperature Measurement to show the electrode surface temperature
  • Real-Time Coating Thickness Measurement Device for wet and dry coating
  • Dual-Filtration System for NMP Vapor

Dimensions

  • 7,700 mm L x 1,360 mm W x 2,400 H

Net Weight

  • 3 metric tons

Compliance

  • CE Certified All electric components ( >24V) are UL / MET / CSA certified
  • NRTL or CSA certification is available at extra cost. 
  • IP:  ZL 201510564515.9

Warranty

  • One Year limited warranty with lifetime support
  • Rusting and damage due to improper storage conditions or maintenance are not covered by a warranty
Operation Manual & Video   

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