Roll to Roll Coating System (Max. 250mm W) with 3 Optional Coating Heads - MSK-AFA-300-LD

Name: Roll to Roll Coating System (Max. 250mm W) with 3 Optional Coating Heads - MSK-AFA-300-LD
Brand: Premier Solutions Pte. Ltd

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Description

MSK-AFA-300 is a Roll-to-Roll continuous coat with 3 optional coating heads for materials research labs.
This system integrates the functions/ features of reeling in & out, slurry feeder, coating blade, baking oven, and final electrode winding (reeling in).
It can coat electrode sheets up to 250mm in width and 500 meters in length automatically.
For Roll to Roll Coater Service, please fill out and submit the Roll to Roll Coating Service Request Form Note 1: MSK-AFA-E300-UL is updated from MSK-AFA-E300 with all UL certified electric parts from June 1, 2014, which are ready to pass UL or TUV test at extra cost.
Note 2: Starting July 10th, 2015, the "Intermediate Coating" mode will be offered on all units as standard features.
Note3: upgrade to three coating heads optional

SPECIFICATIONS:

Power	208 – 240VAC, 50/60Hz, Single phase 3 KW ( 30A Air breaker required )
3 Type of Coating Heads (Optional)	Please select the option bars to choose the coating head/method Reverse Comma Blade ( Transforming ) Pic. 1-3 Micro-Gravure Coating (Pic. 4) Slot Die Coating: for coating thickness from 5μ to 300μ 30 - 250 mm coating width is achieved by changing the shim size intermittent and grid coatings function are built-in Pic. 1 Pic. 2 Pic. 3 Pic. 4 Pic. 5 Pic. 6
Max. Coating Width	250mm
Thickness adjustable range	0 - 5mm
Coating thickness (after drying)	5 - 200um (for most kinds of battery electrode coating material) Note: The dried coating thickness results vary depending on the physical property of the coating material.
Thickness Precision	± 3µm (± 5µm at edges)
Coating Speed	0-750 mm / minute
Max. Drying Temperature	120°C ( Using a 240V transformer, can reach 150°C max.)
Temperature Accuracy	±1°C
Heating Zone Length	710mm (28")
Reeling/Unreeling Shaft	75mm (ID) The alignment control is built-in with +/- 0.5 mm via an optical sensor. The tension control: 20 - 80N adjustable
Max. Reeling/Unreeling Diameter	250mm (OD)
Max. Coating Length	Depending on the coating and substrate thickness. Typically, 10um thick foil with 100um coating can get 600 meters of electrode length coated per run
Slurry Stirring	SS316 Moving Rod
Exhaust Port Size	127mm O.D
Control Panel	Touch screen control panel, which controls the slurry feeding rate, coating speed, and heating temperature.
Acessories included
Compressed Air	0.5-0.8 MPa Air compressor is required, but not included. Please click here to order) Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator. pic1 pic2
Optional Slurry Feeding Pumps	The Precision Peristaltic Slurry Feeding Pump for roll to roll continuous and intermediate coating process. ( Click Pic.1 in below to order ) 2 Liters Auto Slurry Feeder with Two Peristaltic Pump for continuous slurry delivery (Click Pic.3 below to order) You may order the Magnetic De-ironing Filtration system (Pic.4) for optimizing the battery electrode slurry condition before the coating process. Pic 1 Pic.2 Pic.3Pic.4
Optional Reference article of the plasma surface treatment applied in battery electrode web coating process Superior Performance of LiFePO4 Aqueous Dispersions via Corona Treatment and Surface Energy Optimization	You may order Dual-Filtration System for NMP Vapor and connect it to the coating system for keeping environmentally healthy. Please click Pic.1 for details. Atmosphere plasma cleaning add-on for the substrate is available upon request. Such a surface treatment will activate and increase the energy of the substrate surface and thus enables a better adhesion & bonding to the coating materials. Please click Pic.2~4 and Video.1 for more details. Pic.1 Pic.2 Pic.3 Pic. 4 Video.1
Product Dimensions	1620mm ( L) x 950mm (W) x 1100mm (H)
Compliance	CE Certified NRTL (UL61010) or CSA certification is available upon request at extra cost.
Warranty	One-Year limited warranty with lifetime support Rusting and damage due to improper storage condition or maintenance are not covered by warranty
Operation Video	Reverse Comma Coating Slot Died Coa S ting How to make Pouch Cell Howto Make Cylinder cell
Net Weight	1000 kg (2200 lbs)
Shipping Dimension	70" x 45" x 55"